Precision Zinc Alloy Pressure Die Casting Company

Our Company

Our precison zinc alloy die-casting division was founded in 2017 year. In order to better operate, the company operates independently from the aluminum die-casting plant. Since then, it has mainly focused on the manufacture and post-processing of precision zinc alloy die casting parts. Since its establishment, it has always been quality-oriented, precision dimensions, Respond quickly.

Below Zinc Die Casting machines Been Equipped.

High speed zinc alloy die-casting machine(Muti-Slider Machine) 8sets

Horizontal zinc alloy die-casting machine(conventional Machine) 10sets

Magnesium die-casting machine 3sets

Customize Zinc Die Casting parts

Customize Zinc Die Casting parts

Automotive Zinc Die Casting Connector

Automotive Zinc Die Casting Connector

precision zinc die casting with plating

precision zinc die casting with plating

Phone Camera zinc Die casting parts

Phone Camera zinc Die casting parts

Zinc Die Casting Application

Our Product widely used on below area.

Automotive

Mechanical engineering

Telecommunications

Electronics

Industry

Medical industry

Precision Die Casting Parts Weight range

Zinc:0.1g- 5000g

Magnesium:0.2g-5000g

Zinc Parts surface plating been outer source. we have Quality Controll team to follow the quality and technical.

Zinc die cast minimum wall thickness 0.3mm, Aluminium die cast minimum wall thickness: 0.5mm

Zinc Die Casting Minimum tolerance: 0.03mm

Zinc Die Casting draft angle: >= 1 degree.

Zinc Die Casting Mold manufacturing Equipment

Zinc Die Casting Mold manufacturing Equipment, the die been made in-house.

Zinc die Casting parts dimension inspection

Zinc die Casting parts dimension inspection, Projector and other testing equipment.

Zinc Die Casting Parts inspection by manually

Zinc Die Casting Parts inspection by manually, we planing to implement automaticlly inspected by Camera.

As fast grow precision zinc die casting company. our experience team with Quality products and fast action. satisfied with our customers. our zinc ingot can meet international standard. accompliance Rohs and Reach.  if you have high quality precision die casting parts need to develop, please contact us Now.

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Zinc Die Casting Material Properties

High density

Good casting performance, it can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth

Surface treatment can be carried out: electroplating, spraying, painting

When melting and die-casting, it does not absorb iron, does not corrode the pressure, and does not stick to the mold

Has good room temperature mechanical properties and wear resistance

Low melting point, melting at 385℃, easy to die-casting

Zinc alloy density is 6.3~6.7g/cm, the tensile strength σb is 280~440MPa.

Common Zinc alloy die casting material: Zamak 3 and Zamak 5

Zinc Die Casting zinc Disadvantages

Poor corrosion resistance.

When the impurity elements of lead, cadmium, and tin in the alloy composition exceed the standard, the casting will be deformed due to aging, which is manifested as volume expansion, mechanical properties, especially plasticity, significantly decreasing, and even rupture after a long time.
Lead, tin, and cadmium have very little solubility in zinc alloys, so they concentrate on the grain boundary and become the cathode, and the aluminum-rich solid solution becomes the anode, which promotes intergranular electrochemical corrosion in the presence of water vapor (electrolyte). Die castings are aged due to intergranular corrosion.

Zinc alloy die castings should not be used in high and low temperature (below 0℃) working environment. Zinc alloy has better mechanical properties at room temperature. However, the tensile strength at high temperature and the impact performance at low temperature are significantly reduced.

Zinc Die Casting Mould

In-Housing Mold Manufacturing, easy to controll mold building precision and dimension.

Experienced Mold designers can design various zinc die casting mould.

With the help of computer-aided design software, predict product design defects and mold design problems in advance

Zinc die casting mould material: 8407; 8418; 1.2344. Mould Life: 1million shots.

Zinc Die Casting Mould Manufacturer

Zinc Die Casting Mould Manufacturing Equippment

Zinc alloy die-casting parts are currently widely used in various decorative aspects: such as tie clips, belt buckles, and various metal decorative buckles. Therefore, the surface quality of the casting is required to be high, and good surface treatment performance is required. The most common defect of zinc alloy die castings is surface blistering.

In order to solve these surface problems, and to prevent products with surface defects from flowing into customers. We will solve it from materials, mold design, die casting process controll and Venting, 100% product visual inspection, and automatic Camera device also will be implement recently. This will greatly improve product inspection efficiency and yield Rate.

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Zinc Die Casting Surface Finish

Zinc alloy die castings are usually used in the Connectors and electrical appliances, so excellent appearance and good corrosion resistance are very important and necessary characteristics. Zinc alloy surface treatment generally has the following treatment methods

 Electroplating

Electroplating has a good effect on improving the aesthetics, density and corrosion resistance of zinc alloy products. The most commonly used electroplating is nickel, tin, copper, silver, and gold. The finished zinc alloy die castings should be inspected before electroplating to see if the surface quality of the product is good, whether there are loose, cracks, pores, bubbles, cold lines, pinholes, etc. Otherwise, electroplating is not suitable.

Other product processing processes, such as polishing and grinding, need to be processed before electroplating. Therefore, product design and mold design should have a uniform product shape. Try to avoid uneven bumps, large planes, and sharp edges and corners to make the product easier to polish .

Painting

Paint can be used for decorations, protection, signs. Painting can also hide part of the surface defects of zinc alloy die castings, making the surface of the product more textured. During this process, the concentration and spraying amount of the paint must strictly abide by the operating specifications to avoid defects such as orange peel, pinholes, dull color, oil accumulation, and oil rejection.

Anodizing Chrome

Anodizing refers to the electrochemical oxidation of metals or alloys. Zinc and its alloys form an oxide film on the zinc product (anode) under the action of the applied current under the corresponding electrolyte and specific process conditions. Anodizing can not only solve the defects of zinc surface hardness and wear resistance, but also prolong the service life of zinc and enhance the aesthetics. It has become an indispensable part of zinc surface treatment and is currently the most widely used and very successful. Craft.